Making biochar has so many benefits and it’s fun to make on the farm. We attended a biochar workshop with Dennis Enright from New Zealand Biochar Ltd earlier this year and walked away with a simple plan to make a kiln.
Because we are so excited about biochar, we want to share it with others via this blog article. We have also organised a webinar with Dennis Enright in June 2020. Scroll further down for the link to the recording. It’s 1.5 hours long and well worth watching.
In this post we will mainly discuss the creation of the “flame cap” kiln, how we make biochar at KoruKai Herb Farm and ways to activate the biochar before adding it to your garden (this is also part of the webinar).
Before we made the kiln we used a small biochar burner for a few years that makes biochar through pyrolysis in an oxygen deprived chamber. It is a great method on a small scale for an urban garden and is easily done at home if the house has a log burner.
During Covid lockdown in April 2020, we spent a pleasant afternoon making the kiln and had our first burn as soon as the fire ban was lifted in May.
DIY Biochar Kiln
Here the plan for an easy DIY kiln to make biochar using the “flame cap” method.
The material costs are between $60 and $100 depending on the thickness of the steel.
Feedstock for Biochar Production
A large range of materials can be used to turn into biochar. It is called “feedstock”. It is best to use what you have available in your local area or right on your farm to avoid transport costs and lessen the environmental impact. No point transporting biomass from one place to the next and burning fossil fuel as we go. Feedstock needs to be dry, free of chemicals, untreated and should not be thicker than 7cm.
Farm “waste” like hedge or fruit tree prunings, coppicing material (willow, poplar), logging residues and dried animal manures make great feedstock and are readily available on a farm. We add shells and bones in small quantities to a biochar burn. This process releases their calcium and they make excellent biochar. Crop residues like nut shells, fruit pips, straw and rice hulls are also great to use.
The Biochar Burn using the Flame Cap Method
This video shows you how to start the fire and how to maintain the burn during the biochar creation using the above kiln.
We love bonfires and spend many evenings throughout autumn, winter and spring sitting around a fire. Now instead of having a regular bonfire, creating pollution and ash, we now use a biochar kiln and make biochar as we go. We can also use the heat to bake some stick bread or heat up a meal.
Quenching the Burn
Once you run out of wood, the kiln is full or you simply want to go to bed, you have to stop the burn. If you do not do this last step properly you come back to ash the next morning.
The easiest way is to hose it down and cool the top layer, then tip out the contents of the kiln and keep applying water until it stops sizzling, steaming and there are no more hot spots. You can also cover everything with soil and quench it that way. When making the biochar in a pit, you can also fill it up to the top with water.
Biochar has a highly porous structure, making it a giant sponge which soaks up water, nutrients and invites microbial colonisation.
The activation process “pre-loads” and inoculates it with water, nutrients and microorganism. If this is not done before application to the soil, this process happens within the soil, taking away nutrients, water and microorganisms which may result in poor crop performance in the first few months.
There are a few ways to activate biochar and they are all pretty simple to do:
- Stomp it into small pieces and feed to cattle. The char travels through the digestive system and lands on the grass perfectly activated within the cow pad. We use about 10% as part of our daily mineral mix of seaweed powder, molasses, crushed garlic (great wormer), apple cider vinegar, sea salt, sulfur, lime (for calcium as our paddock is lacking it) and 2 cups of crushed barley. Get them slowly used to it and start with small amounts and then increase week after week until you get to about 5-10% within the mix.
- Mix equal parts of fresh cow manure and biochar. Keep it wet and let sit for 1-2 weeks.
- Urine activates biochar. We use biochar as part of our compost toilet. It keeps odors down and gets activated in the process.
- Add it to your compost pile at 10% by volume while constructing it. When the compost has matured the biochar is activated and gets spread into the garden as part of the compost.
- Mix equal parts of vermicast or compost with biochar. Keep wet and let sit for 1-2 weeks.
All of the above processes colonise the biochar with water, nutrients and microorganisms. Once it is mature it can then be added to the soil. We use it in the vegetable garden, the food forest, around fruit trees and in the paddock.
Below is the recording of the webinar from 2nd July 2020 with Dennis Enright from New Zealand Biochar Ltd. and Cornelia Holten from KoruKai Herb Farm (Duration: 1h 23m)
We hope you enjoyed reading this blog and it sparked some interest in you.
Here are some useful NZ websites with more info on biochar:
Comment below for questions and further ideas.